Mobile DDR spurs low-cost, low-power automotive electronics designs
In the memory unfriendly automotive environment, designers are having to seek out more and different system memory solutions. Here's one of the newest.
By Rich Chaney, Micron Technology
Automotive DesignLine
(06/12/08, 08:06:00 AM EDT)
There's no such thing as a one-size-fits all automotive memory solution. Rather, diverse and advanced automotive information and entertainment electronics have forced designers to seek out consistently more and different system memory solutions.

In many cases, system architects must strive to find the proper balance of durability, functional potency, power consumption, and price—weighing a variety of factors from BOM (bill of materials) costs to space limitations. Given this potential complexity, it's nice to know that, while no panacea exists, there are some simple and solid memory choices you can make.

In this article, we focus on one such choice, Mobile DDR (double data rate) SDRAM (synchronous dynamic random access memory) (Mobile DDR)—first looking at automotive temperature Mobile DDR, which is brand new to the market and makes Mobile DDR a lot more useful for automotive and other embedded applications. Then we'll examine Mobile DDR's low power consumption; its flexibility in terms of specifications, like density, physical form (stacking or configuration), and, finally, its long-term availability.

We will also look at a real-world example of where Mobile DDR is currently being used in Continental's module for the Ford Sync voice-activated infotainment/telematics system.

Automotive temp Mobile DDR
Put simply, automobiles are not the most memory friendly environment in the world. Consider the case of basic DRAM architecture wherein each cell must be constantly refreshed and is temperature sensitive. When DRAM cells heat up, charge loss begins to accelerate as the charge moves across the capacitor. So putting DRAM in an in-dash satellite or navigation system where temperatures inside the system may reach 90C or more can be challenging, to say the least.

Given this limitation, Mobile DDR manufacturers, like Micron, have been striving to make qualified automotive temperature components that can operate at temperatures as cold as "40C or as blazing hot as 105C. This more robust memory can survive not just a hot summer in Arizona, but that hot summer plus the system heat that an adaptive drive assistance system is likely to generate.

Mobile DDR conserves power
One might think that automobiles, with their relatively large batteries and powerful alternators, don't—nor would they ever—really have power constraints, but this simply isn't true. First, there are limits. As the shear volume of power-hungry electronic or mechanical systems in a vehicle increases, designers will be forced to ration power.

Consider the case of memory in cars. In 2000, the worldwide automotive industry consumed about 88 million megabits of DRAM. But this year, the industry is expected to use more than 3.6 billion megabits of DRAM or about 41 times as much DRAM as just eight years ago [Source: Micron market research and Gartner Research]. Now consider processors, image sensors, etc., and it seems ridiculous to imagine that vehicles won't soon have power constraints—especially as more hybrid or electric models are introduced. And even now, designers are bumping into their power budget on new designs.

Mobile DDR anticipates this need by running at lower voltage supply levels than some standard DRAM—1.8V for a typical Mobile DDR device. Mobile DDR also offers several low-power operating modes for automotive applications:

  • Temperature-compensated self refresh (TCSR): DRAM is temperature sensitive. If the ambient temperature around the memory device rises, individual cells lose their charge more quickly, and if the temperature falls, cells become hardier, keeping their charge for a longer time. Mobile DDR's TCSR takes advantage of this characteristic and uses information from an on-board temperature sensor to adjust its internal refresh rate. So each cell is refreshed when it needs to be using precisely the right amount of power.
  • Partial-array self refresh (PASR): What about the portion of the array that is not being used? It would seem like a waste to constantly refresh bits that are not being used, right? So Mobile DDR, when in PASR mode, only refreshes the portion of memory array where READ and WRITE activity is focused (see figure below). Typically, PASR in Mobile DDR can be controlled to refresh half of the array (i.e., banks 0 and 1), a quarter of the array (bank 0), an eighth of the array (bank 0 with address MSB = 0), or one-sixteenth array (bank 0 with row address MSB = 0 and row address MSB -1 = 0).

    This plot of self-refresh current vs. operating temperature illustrates how TCSR and PASR work together to reduce the self-refresh current.

    PSAR across temperature
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  • Deep power-down (DPD): Sometimes an automotive design will not require Mobile DDR to retain data during certain operation modes. DPD exploits this non-retention time to save power.
  • Variable output drive strength: This mode allows designers to specify the drive strength at the output buffers for point-to-point connections, potentially saving power. In a typical Mobile DDR device, drive strength can be adjusted to 25, 37, 55, and 80Ω of internal impedance.
  • Memory density and configuration can have a lot to do with what the mass market demands. This can sometimes be a challenge for automotive electronics since, in terms of the volume of semiconductors it consumes, the auto industry trails markets like computing, server, networking, and even mobile handsets. But Mobile DDR is offered in a variety of densities ranging from 128Mb to 1Gb and is offered in x16 or x32 configurations so that designers can use fewer components to support wide-bus architectures.

    [As an example, Micron Technology's 512Mb Mobile DDR devices are offered as a quad-bank where each x16 is 8192 rows by 1024 columns by 16 bits, or as a x32, where each bank is organized as 8192 rows by 512 columns by 32 bits.]

    Mobile DDR is also easier to use in a stacked package, like an MCP (multichip package), than some other DRAM devices for several reasons. First, Mobile DDR is edge-bonded. Standard DRAM is commonly center bonded. Additionally, some Mobile DDR products have flexible edge bonding, where the user can select single-edge or dual-edge bonding to best fit their application.

    Together, these features make Mobile DDR easier to migrate from generation to generation in a device's life cycle.

    Long-term support
    Automotive product life cycles often dwarf those of other electronics devices. Think about it: You never hear about someone collecting classic cell phones, but there are thousands of car clubs devoted to collecting classic automobiles.

    Automotive designers need to know that they have a stable supply, and Mobile DDR is on the road map for years to come. Designers working now should expect Mobile DDR availability for ten years or more.

    Using Mobile DDR, Ford's Sync leads the pack
    Sync is a voice-activated, in-vehicle communication and entertainment system that links a Blackberry, Apple iPod Video, Motorola SLVR L7, or any of dozens of other mobile phones and digital-media players directly into a Ford, Lincoln, or Mercury audio-system. The Sync module from Continental and Microsoft is an elegant, low-cost system that gives users robust performance with a total bill of material of just $800 or less according to a recent Automotive DesignLine mini-teardown.

    In order to get the Sync's varied features and a customer-friendly price tag, the system's designers had to select components that could meet system requirements, survive extreme automotive temperatures, and were still inexpensive. Now, there's no doubt that Freescale's i.MX31L multimedia processor is the star of Sync's design, but Sync's designers also showed design know-how in choosing Micron's 256Mb Mobile DDR as the system's working memory, which allowed them to take advantage of all of the aforementioned Mobile DDR features for this generation and the next.

    Mobile DDR for automotive
    While there are a lot of memory options for vehicular electronics, here we have sought to demonstrate that Mobile DDR is a good, high-quality choice for many -applications because it functions in a broad temperature range ("40 to 105C), consumes relatively little power, and is available in a variety of densities and configurations for the automotive market long haul.

    Rich Chaney is an electrical engineer and senior manager, Automotive Segment, at Micron Technology.