Quality is Job One - Embedded.com

Quality is Job One


In his article “Quality isNow Development Job One,”  author Peter Coffee reports thatmore and more companies are gauging software release dates by qualitymetrics rather than schedules. Even Microsoft announced that Vista willbe held until its quality milestones are met.


We know that poor quality – bugs – are schedule killers. The articleclaims that fixing defects consumes 80% of software development costs.Capers Jones showed, in a study of 4000 projects, that bugs are thebiggest cause of missed schedules.

Yet in the embedded world quality is usually an afterthought. ThoughI often see projects held up while developers try to deal with ahundred page bug list, it's almost unheard of for management to definequality metrics that will dictate the schedule. The closest too manyorganizations come to managing quality is to hold a bug deferralmeeting long after the deadline went swooshing by to decide the preciselevel of lousiness they're willing to ship.

It's rare to see management even talk about quantitative qualitymetrics. Yet we know that it's cheaper to build quality in, rather thanattempt to retrofit it at the end.

After all, what's the fastest way to fix a bug?

Don't put it in there in the first place!

That, of course, means we need better approaches than the usualheroics. Standards, inspections, disciplined construction of testsuites, complexity analysis and all of the usual well-known techniquesare essential ingredients of a project which will delight the customer.

December'sCrosstalk  has an article from the always interesting WattsHumphrey. In “Acquiring Quality Software” he lists six qualityprinciples. The first is that if a customer (or management) does notdemand a quality product he or she won't get one.

Well, duh. But saying “… and make it bug-free” is a meaninglessstatement. Bug-free is not a metric and is not measurable (seeHumphrey's paper for more rational metrics). That's especially truewith the poor testing endemic to this industry. Lame tests just won'tfind most bugs so the product appears much better than it is.Admittedly, the IT folks have a much simpler problem then we do, asmany embedded systems defy automated overnight testing. Yet crummy unittests and poorly-thought-out systems checks abound.

Contrast this with the operation of a well-run factory. Graphsposted around the floor show productivity, inventory levels, andquality goals versus actual performance. While it is hard to manage thequality of a creative endeavor like firmware engineering, we must. Ifwe don't, we'll be shipping million line programs harboring tens ofthousands of defects.

How does your organization manage and measure firmware quality?

Jack G. Ganssle is a lecturer and consultant on embeddeddevelopment issues. He conducts seminars on embedded systems and helpscompanies with their embedded challenges. Contact him at . His website is .

How about this one? The test group devises a test and test plan that looks stringent, yet reasonable on paper. Said test plan does find and identify the bugs.

Developer team then racks collective brains to fix bugs and pass the tests.

Only to find that the bug fixes cause the system to malfunction/crash in the customer use case!

– Ken Wada

Last week I wrote a little something about Test Driven Development and howit could help reduce the risk of taking compiler or third party codereleases. Where TDD really shines is keeping bugs out of code from thestart. “Don't put it in there in the first place!” Jack says.

I used to work with a programmer, let's call him Joe, who would hammer in abunch of code get it working and release it for others to use. It waspretty well designed. It usually worked well. Bug would inevitably appear.This would send Joe debugging for a couple weeks. Finally when hissubsystem worked again he would announce that the problem was just a typo.Not a real problem. It still cost him two weeks, with many waiting on theresult, so I beg to differ, it was a real problem. Lets give him thebenefit of the doubt, lets ay it was a typo that caused the system to have alevel 1 defect. Can we prevent those? I say we can prevent a lot of themwith TDD.

When practicing TDD the programmer writes an automated unit test that showsthe expected outcome. Joe should be thinking what behavior do I want, writea test for that behavior, and now make the system behave as the test says.For example partially fill a circular queue with characters, see if theycome out in the same order. Write another test where the queue has to wraparound, and make sure the right characters come out. The do it again wherethe queue overflows, then underflows, you get the picture.

When programming in this style, the little mistakes are eliminated. Joe'stypo is less likely to sneak into the system and take the system down. Forthat matter a logic error is less likely too. The debug time approacheszero. What do we do with the extra time on our hands? We get morefunctionality in place. Little bugs can cause big problems. My first TDDproject resulted in only a few days of debug time over a six month period.I know TDD projects that do not have bug lists.

This activity also results in meaningful data. For example: the number ofunit tests passing (this number should go up every week), unit test coverage(this number should continually grow, maybe close to 100%), acceptance testsdefined and passing (this measures business value completed).

– James W Grenning

While I was working on a GM powertrain project at Delphi, the control software got retested every week. It was a complete retest of the same software, to ensure the weekly changes did not break the software.

My previous car was a MB 1999 C280 Sport sedan. One time the engine warning light came on but the car was fine (engine sound and power were good). The dealer replaced the radiator. It didn't solve the problem. Later they replaced engine control chips and that false alarm was gone. The engine control software was good, but the gas tank sensor hardware/software was at fault. My point is that they had software for the main important functionality of controlling the engine done perfectly, but peripheral (unimportant) sensor part was done poorly. I still miss that car, which I couldn't import to Canada due to not meeting Canadian standards. (It was bought new in Minneapolis and started at -40' without hesitation. MB Canada was just protecting the local market where prices are higher)

In comparison, my brother's 318is engine stalled frequently at traffic lights during Winnipeg winters costing him a lot to fix it. Luckily for others, BMW doesn't sell that model anymore, but the point is they didn't test it enough before they sold it in North America.

At one of my previous jobs, I was put in charge of bug tracking and firmware testing. While most people appreciated what I did, at least one of them didn't like it (I was too thorough). I was just doing my job, had no intention of puting any blame on anyone, and it contributed to better firmware earlier. Overall, that medium sized company did quite well.

To this day, I trust engines such as Pontiac Grand Prix, and Mercedes Benz; I've worked on one and driven a lot on another. One problem with testing is that the firmware developer's ego might be too big (to see testers as enemies). Another is that good testing actually is quite difficult.

– Patrick Wong

We've found our products may work fine according to a well written test plan, but fail when tested by a test harness designed to root out anomalies which are not only caused by software, but also by incorrectly implemented or defective components, adverse customer environments, or unforseen effects of EMI, for instance. The several prototypes that seemed to work well in the lab should work the same way when multiplied by thousands and deployed. The the only way to best ensure this is through careful and thorough implementation of automated testing geared to stress the system to its most extreme theoretical limits.

– Matthew Staben

I like the sounds of that TDD scheme. It reminds me of how I work. My brain is far too limited to allow it to debug whole systems of things at once so I have always broken the grand scheme down into things I can grasp and work on them until they function as envisioned. I do this both for software and hardware. I just didn't know it had a name.

– Don McCallum

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